Ultrasonic Plastic Welding Machine DX5
Operating Instructions
Built-in help system for easy and quick familiarization with the equipment;
Intelligent and Quality Monitoring
Multi-stage welding speed control, pressure, and amplitude control; Welding result detection, graphical analysis for quality monitoring;
Fundamental Automation
Various auxiliary modes for basic automation control;
IoT, Traceability
Compatibility with barcode scanners for convenient traceability, and support for remote monitoring via Alibaba Cloud IoT platform
Description
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The new generation of DX5 ultrasonic plastic welding machines has many innovations: the streamlined profile frame gives it a good appearance; the timely controllability of the DX MAX servo action device gives it excellent welding controllability. The servo control system as the core focus allows it to realize the selection of any starting point of the welding process; through the support of SOFTTOUCH mode, the sensitive weld structure of the plastic parts to be welded is taken care of when installing the ultrasonic welding horn; With two trigger modes: pressure and depth, and five welding mode: time, energy, ground, absolute depth, relative depth.
The process-oriented operator control ensures super high availability; it is the best choice for your ultrasonic plastic welding machine at any time. |
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Technical Data
- Details
| Frequency | 15kHz | 20kHz | 35kHz |
| Power | 3200W | 3200W | 1500W |
| Minimum/maximum welding force at 8 bar*［N］* | 50/3500 | 30/2500 | 20/1500 |
| Working stroke (mm) | 100 | ||
| Motion System | Servo motor | ||
| Trigger Mode | Pressure, Depth | ||
| Welding mode | Time, Energy, Ground, Absolute Depth, Relative Depth | ||
| Intelligent management | Speed/Force/Amplitude/Quality/Data/Safety Management | ||
| Amplitude Control | Single amplitude/stepping amplitude | ||
| Dimensions at maximum height | 650/1385/400mm | ||
| Machine working radius to ultrasonic welding horn | 225mm | ||
| Height Adjustment | 300mm | ||
| Operation Panel | 10 inches touch screen panel | ||
| Feature | USB data export/welding record/data statistics | ||
| Working rack | Square column | ||
| Language | Chinese/ English | ||
| Weldment parameter Recipe | 10 | ||
| Stored welding counts
(welding process parameters) |
99999 | ||
| Additional function control device (optional) | tooling clamping, X, and Y shifters, protective light curtains, film rollers, acoustic enclosure lift gates, etc. | ||
Advantages of DX5 series
Excellent Welding Controllability
The reinforced rigid structure and streamlined frame not only look beautiful but also make it convenient to control the up and down movement of the welding head. The installation of the servo motion device makes the welding process highly controllable. The welding head of the welding machine is equipped with LED lighting, which provides convenience for special application scenarios.
Welding Force Speed Control
Welding pressure and speed control: Real-time detection of depth, pressure, and speed process data feedback to the controller, through the controller’s processing, the servo system is synchronized and adjusted by closed-loop control, which avoids the drawback of the transmission pneumatic welding method being unable to adjust the pressure and speed in real-time due to the influence of air source and inflation rate, as well as the traditional servo welding method through torque control cannot guarantee the synchronous adjustment of welding pressure and speed.
English 
Chinese