Ultrasonic Plastic Welding Machine Supplier
KnmTech provides one-stop solutions for ultrasonic plastic welding, for high-quality joining applications in automotive, packaging, medical devices, electronics, etc. from welding small delicate elements to large plastic parts.
- SGS, CE, ISO9001 Certification;
- Over 15 years of expertise in the ultrasonic welding business;
- Standard, Advanced, Excellent, and customized series sonic welders for plastic available;
- Experienced service team provides high-quality pre-sales and after-sales service.
Ultrasonic Plastic Welding Machine
Knmtech ultrasonic plastic welding machines are very popular with our customers for their clean, energy-saving, eco-friendly, high efficient, and highly stable features. Knmtech offers four series(Standard, Advanced, Excellent, Servo) of ultrasonic plastic welders(15kHz, 20kHz, 35kHz, and 40kHz), as well as customized automatic welders to meet your joining needs, and we design, develop and manufacture the customized toolings/horns (steel/aluminum/titanium), which is durable and wear resistant.
DX5 series with high precision. Servo motion control system. With 6 welding modes. Support IoT.
Perfect series. Pneumatic control system. Trigger mode: time/pressure/depth. Multifunctional welding.
Advanced series. Pneumatic control system. Trigger mode: time/pressure. Achieve a higher performance ratio.
Standard series. Pneumatic control system. Trigger mode: time/external. Basic entry-level pop-up machine.
Knmtech offers a variety of ultrasonic actuators for machine builders and automation specialists.
With an ergonomic product design, lightweight, and easy to operate. Good sealing performance.
Pneumatic control system. The ultrasonic welding machine with an automatic turntable and a manipulator for highly efficient processing.
Consists of an intelligent ultrasonic welding generator and a welding gun, no need for designed joints or energy director on the welding surface, and good welding performance.
Ultrasonic plastic runner remover, which is designed to streamline and enhance plastic manufacturing processes.
Pneumatic control system. Electronic control lifting system, and a powerful management system.
Pneumatic control system. Integrated a variety of process control technologies to meet the requirements of the complex joining requirements.
Pneumatic control system. The digital operating system plus a stable workbench meet most on-site bonding scenarios.
Feature
Welding time is very short, usually in the range (0.05-1 seconds), fast and accurate.
No need to add adhesives, the working steps are shortened, and Simple.
All welding parameters can be tracked, mechanized production, stable and reliable.
Replace the traditional welding process, low cost, and reduce labor and costs.
Ultrasonic Welder DX5 Series
DX5 series ultrasonic plastic sonic welder is an intelligent ultrasonic servo control press. Multi-stage welding speed control, pressure, and amplitude control; Welding result detection, graphical analysis for high precision and consistent welding results.
Streamlined structure and 10-inch touch screen;
Multi-stage welding speed control, pressure, and amplitude control;
Compatibility with barcode scanners for convenient traceability;
Various auxiliary modes for basic automation control;
Ultrasonic Welder FU2025 Series
FU2025 series plastic sonic welder is an intelligent ultrasonic pneumatic press with high adaptability and scalability. Equipped with the pneumatic system, and digital ultrasonic generator, available in multiple welding modes. High-precision welding process control with weld graph.
Compact, electric linear slide lifting system;
Stroke limit system with graduated scale for high-precision control;
Six welding modes and three trigger modes for complex welding requirements.
Ultrasonic Welder PTS2000 Series
PTS2000 series plastic sonic welder is Knmtech advanced ultrasonic plastic welding machine, equipped with a mechanical pressure sensor, and micrometer positioning systems for high-precision process control. Frequency is available in 15kHz, 20kHz, and 35kHz.
Electric linear slide lifting system;
7-inch color touch screen for intuitive operation.
Stroke limit system with graduated scale for high-precision control;
Ultrasonic Welder DS400 Series
DS400 series plastic sonic welder is Knmtech entry-level ultrasonic plastic welder. Compact, easy to operate, and with stable performance, The ultrasonic pneumatic press has been our pop-up product for years.
4.3-inch built-in touchscreen;
100% digitally controlled ultrasonic generator.
Four intelligent management ensures precise process control.
High-Performance Ultrasonic Welding Solution
The ultrasonic plastic welder is equipped with a digital ultrasonic welding system, a welding management system, and a data management system to track and monitor the welding data. Once set, the welded plastic products have good sealing performance and high consistency, which greatly reduces the rejection rate.
The ultrasonic welder is controlled by two buttons, which has high operation safety, and there is no radiation, no smoke, no peculiar smell during the welding process, and it is clean, environmentally friendly, and pollution-free;
For different plastic products, we support the design and customize special ultrasonic welding heads to enhance the utilization rate of the machine; We not only make the ultrasonic welding toolings, we know how to maximize the matching of molds with your products to achieve the best ultrasonic welding results.
As the ultrasonic plastic welding machine has the output and input signals, it can be connected to the automation equipment to realize the automatic operation.
Choose Knmtech Ultrasonic Plastic Welding Machine
Do you need help with your project in plastic welding? Knmtech can be your reliable solution provider.
We have different series of ultrasonic welding equipment for various applications and support non-standard machines and customized automation equipment. According to your product 3D drawings, materials, and requirements, we will provide free sample test welding and recommend suitable ultrasonic welding solutions for you.
Knmtech is a professional ultrasonic welding machine manufacturer in China with an R&D team, operations team, assembly team, sales team, and after-sales service team. We also have agents abroad. If you need to wholesale and purchase ultrasonic welding machines for sale, welcome to our factory to consult. We got your back if you need the sonic welder for plastic parts. Feel free to reach out.
Sonic Welding Plastics Case
Generally, the material of the automotive dashboard is PP, PC, ABS, PVC, etc., which can be welded by ultrasonic plastic welding equipment, by assembling the corresponding welding sonotrode to achieve perfect welding. The joining seams are precise and not overflowing, and welded dashboard is firm and beautiful.
The filter material is generally PP, PA, and PVC. When processing filters, it is necessary to ensure good air and water tightness. Selecting ultrasonic bonding air filter accessories can meet this requirement with high precision size and the appearance will not be scratched.
The common material of the medical infusion bag is PP or TPE.Use ultrasonic to weld the medical infusion bag tightly, significantly reduce the volume of the sealing area, and ensure there is no air in the bag. With short welding time, repeatable effect, and high reliability.
The common material of the Bluetooth headset is ABS or PC, the welding of the Bluetooth headset not only requires the welding seal to be free of spillage and has a beautiful appearance, but also to ensure that the internal electronic equipment will not be damaged due to welding. Ultrasonic welding can meet the above requirements.
Home appliances that are closely related to our lives, such as electric irons, must be strong and durable. The common shell material of the electric irons is ABS and PP. Selecting ultrasonic bonding technology can ensure the plastic parts of the electric irons are sealed, firm, and beautiful, and guarantee the safety of the internal electrical and electronic integration.
Related Product
Ultrasonic Plastic Welder Selection Guide
Before choosing ultrasonic welding for your plastic products, read the guide below; Here is a list that covers the frequently asked questions.
Ultrasonic plastic welders have many advantages in the manufacturing and assembly of plastic components and are now acceptable in many industries. The common advantages are listed below:
1. Fast and Efficient:
Ultrasonic welding plastic can be done within 1 second or even less, which is fast and greatly improves the industry production efficiency.
2. No Consumables:
No like other traditional welding methods, ultrasonic welding technology needs no consumables, such as glues, screws, and other additional materials.
3. Energy-Efficient:
Ultrasonic welding technology uses focused ultrasonic vibration to generate heat only in the area that needs to be welded, which results in less energy consumption compared to other common heating methods.
4. Clean and Consistent:
Ultrasonic welding can ensure the cleanness of the product surface without additional solvents or adhesives, this is very suitable in some application fields that have strict welding requirements, such as the medical industry.
5. Reduced Material Distortion:
Because of the locally focused heat generated by the ultrasonic vibration of the ultrasonic welding technology, it minimizes the overall thermal impact on the surrounding material, which results in reduced material distortion or damage.
6. Vasatility:
Ultrasonic welding can be used for a wide range of thermoplastic materials, including hard-to-weld materials such as certain engineering plastics. It makes ultrasonic welding a preferred choice in various industries, including automotive, electronics, and medical devices.
7. Automation Compatibility:
Ultrasonic welding is adaptable to automation systems, which enhances precision, consistency, and overall production efficiency.
8. Environmentally Friendly:
Ultrasonic welding doesn’t involve the use of potentially harmful substances.
9. Joining Complex Geometries:
Ultrasonic welding is capable of joining parts with complex geometries and intricate designs, providing flexibility in the design and manufacturing of plastic components.
While ultrasonic plastic welding offers the advantages above, it’s essential to consider specific application requirements and material compatibility to determine the most suitable joining method for a given project. If you have plastic joining requirements, please first contact our professional team for expert suggestions.
Sure. Thermoplastics can be well welded by ultrasound. Common plastic types that can be welded by ultrasonic are acrylonitrile butadiene styrene(ABS), polystyrene(PS), polyvinyl chloride(PVC), polyphenylene oxide(PPO), Polypropylene(PP), Polyethylene(PE), Polycarbonate(PC), Pci Universal Communications(PUC), poly(methylmethacrylate(PMMA), Polyphenylene Sulfide(PPS), polybutylene terephthalate(PBT), Polyethylene terephthalate glycol(PETG), Polyamide(PA), Polyvinyl Chloride(PVC), etc.
Ultrasonic welding is a welding method that uses ultrasonic technology to weld plastics, metals, and other materials. Robotic welding is an automated welding process that combines welding, robotics, sensor technology, control systems, and artificial intelligence. As technology continues to advance, ultrasonic bonding and automation can be combined to meet higher quality, productivity, and cost reduction requirements.
Plastic product welding requires water tightness or airtightness in some industries. Before choosing ultrasonic welding machines, consider the plastic product itself first:
1. Determine whether the material of the plastic product can be ultrasonically welded;
2. Whether the wall thickness structure of the upper and lower parts of the plastic product is suitable for the positioning of the energy conductor;
3. Whether the structure of the product to be welded is a flat structure or a concave-convex structure;
Any questions, you can consult our professional team to help you. Just Feel free to contact us.
Ultrasonic bonding takes a short time so that the plastic products are instantly melted and fused together, the welding is firm, and the welding strength can be close to the raw materials.
When choosing ultrasonic joining for the joining of electronic product shells, requires the internal electronic components not to be damaged. Select a higher frequency ultrasonic welding machine, and precisely design and process the corresponding welding heads and fixtures to meet the needs.
Ultrasonic welding is widely used across various industries for joining plastic components.
Here are some common applications of ultrasonic welding:
- Automotive Industry:
- Joining various plastic components in the interior and exterior of vehicles, such as door panels, dashboard components, lights, and air vents.
- Electronics:
- Bonding plastic parts in electronic devices, including the assembly of casings, connectors, and other components.
- Medical Devices:
- Assembling medical devices, such as disposable syringes, IV components, blood filters, and other plastic parts used in healthcare applications.
- Packaging:
- Sealing and welding plastic packaging materials, such as blister packs, clamshells, and other types of packaging used in the food, pharmaceutical, and consumer goods industries.
- Consumer Goods:
- Joining plastic components in the production of household appliances, toys, and other consumer products.
- Textile Industry:
- Welding and sealing synthetic fabrics and textiles in the production of clothing, bags, and other textile products.
- Aerospace:
- Assembling plastic components in the aerospace industry, where lightweight and durable materials are crucial.
- Electrical Components:
- Joining plastic parts in the production of electrical components, such as connectors, switches, and housings.
- Toys and Games:
- Assembling plastic parts in the manufacturing of toys, games, and recreational products.
- Appliances:
- Joining plastic components in the production of appliances such as washing machines, refrigerators, and vacuum cleaners.
- Filters and Seals:
- Welding plastic filters and seals used in various industries, including automotive, HVAC, and industrial applications.
- Footwear Industry:
- Welding and bonding plastic components in the production of shoes and other footwear.
- Renewable Energy:
- Assembling plastic components in the manufacturing of renewable energy products, such as solar panels and wind turbine components.
- Custom Packaging Solutions:
- Creating custom packaging solutions for unique product requirements, providing secure and tamper-evident seals.
- Stationery:
- Joining plastic components in the production of stationery items, such as pens, folders, and other office supplies.
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