Ultrasonic Wire Splicer Economy Type
* Welding cross-section area range: 0.35-20mm²;
* Gauge Wire Range: 5 AWG – 21 AWG / 6 SWG – 22 SWG;
* High welding force up to 150kgf;
* High welding power up to 3000W;
* 7-inch HMI: process fully numerically controlled;
* Empty welding preventing function for safety;
* For aluminum, copper, silver, and chrome-nickel wires.
This ultrasonic wire splicer adopts the air cylinder motion system, which is convenient to operate, fast, and efficient welding in less than 10s, and it supports multiple welding modes. The transducer of the ultrasonic wire splicer is with strong power and good stability. The ultrasonic wire harness welding machine has the function of preventing empty welding, which can effectively prevent damage to the welding head/mold. The welding power can be monitored in real-time during welding, which can effectively guarantee the yield rate of welding. KM-HMS-X00N series ultrasonic wire welder can provide you with efficient welding methods and reduced production costs.
The ultrasonic wire welding machine can be used for welding thin materials such as aluminum, copper, silver, chrome-nickel, and other conductive metals in spot and strip welding, and can be widely used for welding between spots, strips, and wires of automotive appliances, electronic motors, electrical lead terminals, wire harnesses, end pieces, pole lugs, etc.
Ultrasonic metal welding is the use of the amount of tens of thousands of times per second high-frequency vibration wave transmission to the surface of the two metal workpieces to be welded, and then apply a certain pressure, so that the metal surface friction and the formation of molecular layers between the fusion to achieve the purpose of welding.
|Maximum Weld Force||150kgf|
|AWG Range||5 AWG – 21 AWG|
|SWG Range||6 SWG – 22 SWG|
|Diameter of the single wire core||≤Φ0.3mm|
|Digital Panel||7 inches Touch Screen|
|Motion System||air cylinder|
|air pressure||>0.5mpa, dry air|
|Production Rate||About 0.6s/pcs, based on the wires|
|Weight||Welding Stack: 10kg /generator: 15kg|
|Dimension(mm*mm*mm)||Welding Stack: 570*220*175 mm /generator:385*350*165mm|
7-inch Color Touch Screen
Fully numerically controlled, digital touch screen panel display, intuitive for operation. The ultrasonic wire splicer generator has the unique functions as follows to guarantee the welding yield rate.
1. Ultrasonic scanning detection;
2. Support a variety of welding modes;
3. Anti-vacancy, anti-mistake welding;
4. Parameter/Welding Data storage;
Integrated Motion System
The ultrasonic wire splicing machine adopts the air cylinder + stepping motor motion system, with fast welding speed (less than 10s), and high efficiency. Compact and integrated ultrasonic wire splicer for your splicing needs.