Ultrasonic Wire Splicer Servo Control Type
* Welding cross-section area range: 0.35-20mm²;
* Gauge Wire Range: 5 AWG – 21 AWG / 6 SWG – 22 SWG;
* High welding force up to 4000N;
* High welding power up to 3000W;
* Process fully servo control system;
* 10-inch HMI: fully numerically controlled;
* Empty welding prevention function;
The ultrasonic wire splicer has a full servo high-precision motion system, which is highly automated and easy to operate, stable, intelligent, and has low maintenance costs. The welding parameters can be adjusted according to the welding specifications and the welding can be carried out with the function of preventing empty welding, which can effectively prevent damage to the welding head/horn. The welding power can be monitored in real-time during welding, which can effectively guarantee the yield rate of welding.
The ultrasonic wire harness welder is capable of welding thin materials such as aluminum, copper, silver, chrome-nickel, and other conductive metals in spot and strip welding, and can be widely used for welding between spots, strips, and wires of automotive appliances, electronic motors, electrical lead terminals, wire harnesses, end pieces, pole lugs, etc.
Ultrasonic metal welding is the use of the amount of tens of thousands of times per second high-frequency vibration wave transmission to the surface of the two metal workpieces to be welded, and then apply a certain pressure, so that the metal surface friction and the formation of molecular layers between the fusion to achieve the purpose of welding.
|Maximum Weld Force||4000N|
|Wire size range:||0.35-20mm²|
|AWG Range||5 AWG – 21 AWG|
|SWG Range||6 SWG – 22 SWG|
|The diameter of the single wire core||≤Φ0.3mm|
|Digital Panel Size||12 inches color touchscreen|
|Motion System||Servo Control|
|Parameter Template||99 groups|
|Production Rate||About 0.7s/pcs, depending on the welding square|
12-inch Industrial Computer
The ultrasonic wire splicer adopts a 12-inch industrial computer, you can view the welding power and other parameters in real-time during welding, which can effectively guarantee the welding yield.
Fully Servo Control Motion System
The full servo motion system of the ultrasonic wire splicer overcomes the problem that the stepper motor does not take the corresponding number of steps as commanded, and achieves high precision operation with fast response, simple control, low noise and low energy consumption.